Maximum versatility: new pallet sorting line at Rotom

Rotom Son – Increasing efficiency with the PSS pallet sorting line

Operational efficiency is a key focus at Rotom.
With the installation of a new pallet sorting line from Pallet Sorting Systems (PSS) at its site in Son, the Netherlands, the company strengthens its commitment to reliable, fast and flexible pallet handling.
The system includes six stacking stations and automates the complete process of pallet recognition, sorting and stacking.

Versatile pallet sorting without adjustments

The PSS sorting line at Rotom can automatically process different pallet types without mechanical adjustments.
It recognizes and sorts Euro pallets, industrial pallets, GMA pallets and medium-duty pallets.
The line also supports de-nesting and interlocking, improving transport efficiency and material flow.
With a throughput of up to 550 pallets per hour, Rotom accelerates its pallet flow and increases overall productivity.

Benefits for operators

The system is designed with a focus on ergonomics, safety and ease of use:

• Operators work from a fixed, safe position with no forklift traffic nearby.

• No lifting – pallets are automatically delivered and removed at working height.

• A touchscreen control panel allows pallet type selection without physical adjustments.

• The workspace remains clean and organized for improved safety and comfort.

This setup minimizes physical strain and provides a safe and efficient working environment.

Benefits for Rotom

For Rotom, the investment in the PSS sorting line delivers measurable operational benefits:

• Fast and consistent sorting by a single operator with uniform quality.

• 50% fewer forklift movements thanks to automatic infeed and outfeed.

• Enhanced safety around the line with fixed operator zones and machine guarding.

• Real-time SCADA monitoring with daily CSV reporting of all sorted pallets.

• Reduced operational costs through less manual handling and higher throughput.

The system provides a standardized, data-driven sorting process that is scalable for future expansion.

Real-time monitoring with PSS SCADA

Equipped with PSS SCADA, the line provides full real-time visibility of key performance data.
The system records:

• pallets sorted per hour,

• efficiency and uptime,

• maintenance and downtime trends.

All data is automatically exported to a daily CSV file and accessible via the PSS App, enabling management to continuously monitor and optimize production performance.

Partnership focused on innovation

The cooperation between Rotom and Pallet Sorting Systems reflects a shared vision of innovation and continuous improvement.
The sorting line is tailored to Rotom’s operational needs and provides a robust foundation for future development.
Its modular design allows easy integration with additional systems, such as repair lines or extra stackers.

Results

The PSS pallet sorting line at Rotom Son provides an efficient, safe and data-driven solution for pallet handling.
Key results include:

• Processing up to 550 pallets per hour with one operator and one forklift driver.

• No manual lifting and a safe, ergonomic workplace.

• 50% fewer forklift movements due to automated handling.

• Real-time insights through SCADA and daily CSV reporting.

• Consistent sorting quality and a streamlined workflow.

Pallet Sorting Systems – Modular. Reliable. Efficient.