Multisort system

MultiSorter robotic pallet sorting system for automatic processing of mixed pallet flows

The MultiSorter robotic pallet sorting system from Pallet Sorting Systems (PSS) is a modular pallet sortation line that combined with Ai4Pallets automatically recognises, sorts and stacks mixed pallet flows. Designed for pallet recyclers, pallet manufacturers and distribution centres, it eliminates manual decision-making and handles Euro pallets, UK standard pallets, GMA pallets, block pallets and CP pallets without changeovers.

Powered by AI4Pallets, the system identifies every pallet by type, dimensions, top deck, bottom deck, wing design, block orientation, payload characteristics and brand markings (EPAL, CHEP, LPR, IPP, GMA).
The standard configuration features two robots and twenty stacking positions, scalable up to forty positions for sites requiring extensive multi-grade sorting.

This makes the MultiSorter ideal for companies searching for:
automated pallet sorting systems, robotic pallet sorting technology, pallet sortation lines, mixed pallet sorting systems, pallet grading lines and pallet destacking systems.

Safe, ergonomic and simplified pallet sorting

The MultiSorter removes virtually all physical pallet handling from the sorting process. Operators no longer lift heavy pallets and work at a safe distance from forklift traffic.
The robotic pallet sorting system performs all tasks: detecting, orienting, rotating, grouping and stacking pallets consistently.

Operators focus only on:

• removing labels, wrap and contamination

• checking whether a pallet is repairable

• monitoring flow and quality

This creates a clean, safe and ergonomic workspace fully aligned with international manual-handling standards (NEN-ISO 11228-1:2003).

Higher output, lower costs and full data-driven control

The MultiSorter robotic pallet sorting system delivers measurable operational advantages:

Higher throughput

• ±150 pallets/hour per robot

• ±300 pallets/hour with two robots

• up to 600 pallets/hour with three or four robots

Lower operating costs

• up to 50% fewer forklift movements

• less manual handling

• reduced labour dependency

More accurate sorting

• precise sorting by size, type, payload and construction

• maximised resale value through consistent, uniform stacks

Full monitoring & performance analytics

Through PSS SCADA and the PSS App you get:

• real-time throughput per robot and per stack position

• cycle-time and quality data

• CSV production and grading reports

• downtime and performance analysis

Fully modular integration

The MultiSorter integrates seamlessly with:

• PSS pallet sorting lines

• PSS pallet repair lines

• AI4Pallets recognition

• Robotic Pallet Saw System for dismantling non-repairable pallets

The MultiSorter robotic pallet sorting system automatically sorts mixed pallet flows, reduces forklift traffic and increases throughput. With ergonomic workplaces, modular expansion options and full SCADA monitoring, it is the leading choice for pallet recyclers and high-volume pallet processors in the UK.

Pallet Sorting Systems – Modular. Reliable. Efficient.