Jassboard (Poland) invests in adjustable pallet sorting line from Pallet Sorting Systems
Jassboard (Poland) invests in adjustable pallet sorting line from Pallet Sorting Systems
Jassboard, a cardboard manufacturer based in Poland, has chosen to strengthen its internal pallet logistics by installing an adjustable pallet sorting line from Pallet Sorting Systems (PSS). This system is designed to handle both standard and non-standard pallets and allows for in-house light repairs at four integrated workstations. By managing sorting and basic repairs internally, Jassboard reduces transportation costs and significantly increases the number of pallets that can be reused within its own operations.
Four repair workstations for in-house pallet recovery
The sorting line includes four workstations positioned along the transport conveyor. These allow staff to perform small repairs on damaged pallets directly at the source. The workstations are supplied exclusively via side feeds, ensuring that the main conveyor remains clear and the overall line speed is not affected. This setup helps Jassboard recover damaged pallets quickly and efficiently, without interrupting the flow of usable pallets.
For a company that uses high pallet volumes daily, the impact is significant. After inspection and minor repair, 50 to 60% of the used pallets are immediately ready for reuse. This reduces dependency on external pallet repair services and helps lower the number of new pallets that need to be purchased.
Fully adjustable line for different pallet types
The sorting line is fully adjustable in width, which is essential for a company working with a wide variety of pallet sizes. While most pallets used at Jassboard are approximately 120 cm in length, other formats are frequently in circulation.
To handle non-standard pallets such as CP3, CP4, CP5, CP7, CP8, and CP9, the entire line can be adjusted between 100 and 135 cm. This flexibility allows Jassboard to process a broad range of pallet types—sorting and repairing them using one system, without needing manual reconfiguration or separate lines.
SCADA system and PSS Production App for complete visibility
As with all PSS machines, this sorting line comes equipped with a SCADA system and the PSS Production App. These tools give Jassboard real-time insight into line performance—both for total output and per individual workstation. This level of detail supports efficient staff coordination and ongoing process improvement.
The PSS Production App also allows managers to monitor operations remotely, making it easier to manage workflow across departments and react quickly to changes in demand.
Local repair reduces transport and emissions
One of the key advantages of this setup for Jassboard is the ability to sort and repair pallets locally, within the facility. Previously, used pallets had to be transported to external repair partners—a process that added cost, time, and environmental impact. By bringing these tasks in-house, Jassboard gains greater control over its pallet logistics and can operate more sustainably.
Once sorted and—if necessary—repaired, pallets are returned to Jassboard’s internal rotation. This creates a closed-loop pallet system, supporting the company’s environmental goals and contributing to supply chain resilience.
With this adjustable sorting line from Pallet Sorting Systems, Jassboard has taken a clear step toward improving efficiency, sustainability, and logistical independence. The modular design, width-adjustable system, and built-in repair workstations combine into a solution that fits both current needs and future growth. By reducing pallet transport, maximizing reuse, and gaining full control over its pallet flow, Jassboard sets a strong example of smart investment in internal logistics.
