Pallet Sorting Systems.

FAST AND SIMPLE

FAST AND EASY

Pallet Sorting Systems B.V. makes machines that are very fast, technically we can handle 500 pallets per hour.

Sort pallets quickly and ergonomic, With an Pallet Sorting Machine.
The machines can sort 400 pallets per hour, the operator is free of physically heavy work.
Between 3200 and 3800 pallets is handled by one operator in 8 hours.
The work performed by the operator is simple and avoid physical overload.

Pallet Sorting Systems BV has optional an module ( Buffer in-between Tipper and Inspection place)  in order to process 20% more pallets with the standard machine. This means that the machine can handle a pallet every 7 seconds. This is not realistic for the operator that needs to remove loose parts like, plastic, cardboard and paper. A sorting of 400 pallets per hour should now be feasible.

THE ADVANTAGES

THE ADVANTAGES.

  1. Pallet Stacks can be placed in stacks of 18 high, on the feed-line of the machine.
  2. The Pallet sorting is done by one operator. (This way quality is better guaranteed)
  3. The machine is giving straight stacks, with the desired height.
  4. The machine can un-lock the pallets
  5. The machine can interlock the pallets in stacker 3 and 4.
  6. Dirt is removed at the inspection position by falling on the deck.
  7. The pallets are automatically rotated after inspection.
  8. The machine counts the number of each stacker and total per day.
  9. There is a SCADA package optional to provide information to the office in Excel.

SERVICE AND MAINTENANCE

Low maintenance meaning;

  • The pallet sorting machine has a hydraulic system that annually needs a new filter.
  • The pallet sorting machine has conveyor chains that are only to be tensioned as it is needed.
  • The Bearings have grease nipples that needs greasing on regular base.
  • The functions can be tested on the control screen, you are ability to test all functions in manual mode, and to assess proper operation.
  • The pallet sorting machine also has a VPN connection to the Internet, which means that PSS can offer help on distance 24 hours a day 6 days a week.
  • With a simple maintenance contract, you can extend the warranty.

 

SORTING OF VARIOUS TYPES OF PALLETS

SORTING OF VARIOUS TYPES OF PALLETS

Pallet Sorting Systems B.V. has three different types of machines.

1: THE BASIC MACHINE;

With the Basic Standard Machine you can sort:

  • The 800 x 1200 pallets as there are the Euro pallets, EPAL pallets, pallets IPP, LPR pallets One-time pallets.
  • The 1000 x 1200 pallets as there are the Industrial LPR, IPP, Chep and single used pallets.
  • The pallet CP1, CP2 and CP6.
  • Optional ready for 1200 x 1200 in all stackers.
  • Optional Interlocking in stacker 3 and 4.
  • A repair line can be built in between operator and stackers

2: THE ADJUSTABLE MACHINE;

With the Adjustable Pallet Sorting Machine between 1000 and 1300 you can sort;

  • The standard Epal and Industrial pallets.
  • All CP pallets.
  • The 1140 x 1140 Pallets.
  • The 1000 x 1000 Pallets.
  • Interlocking in stackers is optionally prepared stacker 3 and 4.
  • This means that the entire machine is put on one size. And can handle that size in the four stackers
  • A repair line can be built in between operator and stackers

The machine has the same look and feel as the standard machine but is electrical adjustable in wide over the full length of the machine. Meaning from the inspection place to the last stacker the machine will electrical adjust to the pallet type you would like to sort.

3: THE SPECIAL MACHINE;

The Special Pallet Sorting Machine has individual stackers that separately be adjusted between 1000 and 1300. this is a manual done adjustment.

The machine has the same look and feel as the standard machine but is now ready for the most pallets that are in-between 1000 and 1300 wide like:

  • The standard Epal and Industrial pallets.
  • All CP pallets.
  • The 1140 x 1140 Pallets.
  • The 1000 x 1000 Pallets.
  • Interlocking in stackers is optional in stackers
  • This means that a stacker is individual put on one size. And can handle that size in that stacker.

The big difference with the standard machine is that you can sort different sizes simultaneously and separately stacking them. This also means that the machines are much larger, and become more complex and more expensive.

Pallet Sorting Systems BV is The standard Pallet Sorting Machine for the EURO, LPR, IPP, CHEP pallets and one with dimensions 800 x 1200, and the Industrial Pallets LPR, IPP, CHEP pallets and one with dimensions 1000 x 1200.

Optionally possible pallets with dimensions 1200 x 1200 and pallets and pallets with dimensions 1140 x 1140.

THE Standard Pallet Sorting line sorts pallets in a quick and easy way. The pallet sorting line is a machine thats unstacking pallets one by one and ensures that the pallets can be sorted, after a short inspection by the operator in quality or type.

The Standard Pallet Sorting Machine has 4 sorting options and is able to interlock pallets in stacker 3 and 4.

All machines off PSS can process 22 stacks of 18 pallets per hour, which means that the pallet sorting machine can handle 400 pallets per hour. In practice, they achieve between 300 and 350. Because the sorter also removes plastic, paper and loose particles from the pallet during inspection.

The Machine reduces your sorting costs by 2/3 of your costs if you are not automated.

In 2016 PSS introduces the “Buffer unit” between the stacker and the inspection position. With this module you have a 20% higher output.
The 28 seconds that the stacker needs to get a new stack, means that the sorter is not effective sorting pallets. The buffer solves this” now the machine has a constant flow of pallets coming to the inspection place.

In 2016 PSS Introducing the NEW Pallet Sorting Machine ready for all Sizes of pallets;

In 2016 Pallet Sorting Systems B.V. introduced the new Pallet Sorting Machine ready for all standard pallets 800 x 1200 and 1000 x 1200 but also the 1000 x 1000 and the 1140 x 1140 and all CP pallets. This machine is based on the standard Pallet Sorting Machine.

2017 PSS renews the stackers that makes them able export pallet stacks on an out-feed line

2017 PSS introduces the re-nailing system, in the Pallet Sorting Machine this Press concept is re-nailing by pressing the pallets before stacking them.

In 2018 PSS introduces the Pallet Corner cutter, usable for the 800 x 1200 and 1000 x 1200 pallets that meet the sorting and repair line for pallets. The first installations are Pooling Partner location Glenfield end Rotom location Maasbracht.

In 2018PSS introduces the Epal Nailgun system,placed in the repair line for the stackers with which all repaired pallets are provided with Epal repair mark. Rotom location Maasbracht is equipped with this.

These machines can be ordered with various options, such as a pallet press, a brush unit or a mark unit.

Pallet Sorting System B.V. create customized machines for your business.

You can expand the machine with:

PALLET SORTING SYSTEMS IN B.V. JOURE MAKES THE STANDARD PALLET SORTING MACHINES

Pallet Sorting Systems BV provides standard modules that are used for the construction of an pallet Sorting System. This pallet Sort machines are usually equipped with four stackers, but can also be customized to your wish.

As mentioned standard machines are modular, which means:

  • You can easily increase the feed-line
  • You can have the repair-line in-between or behind the machine.
  • You can place a pallet feed buffer between Tipper and inspection place.
  • You can add stackers.
  • You can add Pallet Burn mark systems.
  • You can add Re-Nailing press ( pressing the old nails back by pressing the pallets 6 mm together)
  • You can add the corner cutter ( less work for the pallet repair workers and better quality)
  • You can add the Epal nailing system before the stackers after repairing ( less work for the pallet repair workers and all on he same site of the stack.
  • You can add Pallet cleaning systems.
  • A repair line can be built in between operator and stackers

We also make standard Pallet Sorting Machines that are adjustable in wide. This means you can also handle the standard pallets, all CP pallets the 1140 x 1140 and 1000 x 1000 sized pallets.

www.palletsortingsystems.nl

Photos Pallet Sorting Systems.
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